Custom packaging is no longer a luxury — it is a brand necessity. In Bangladesh's rapidly growing e-commerce and food delivery sectors, the box your product arrives in is often the customer's first physical interaction with your brand.
Why Custom Packaging Matters
Packaging is the part of a product a customer physically handles, and a box that opens cleanly and holds its shape says something about the product inside. As food delivery and online selling have grown in Bangladesh, packaging has become a channel customers see on every order.
Packaging Materials Explained
Choosing the right material depends on your product, budget, and brand positioning:
Virgin Brown Kraft Board
The eco-friendly workhorse. 250-450 GSM Kraft Board offers natural brown aesthetics, excellent printability, and full recyclability. Ideal for artisan brands, organic products, and sustainable packaging initiatives.
Bleached Sulfate (SBS) Food Board
The food-safe standard. FDA-compliant SBS Board provides a clean white surface for vibrant printing. Required for direct food contact applications — takeaway boxes, bakery packaging, and restaurant containers.
Duplex Board with Greyback
Cost-effective for retail packaging. The grey back layer hides unprinted interiors while the white front provides good print quality. Used for product boxes, software packaging, and retail displays.
Handcrafted Rigid Setup Cartons
The luxury tier. 1200-1800 GSM board wrapped in printed paper creates premium gift boxes, jewelry packaging, and high-end product presentation. Higher cost but highest perceived value.
Common Box Styles
- Mailer Boxes — Corrugated E-commerce shipping containers with tuck-in flaps
- Folding Cartons — Standard retail boxes with auto-lock or tuck-in bottoms
- Rigid Gift Boxes — Two-piece lid-and-base luxury packaging
- Sleeve Boxes — Sliding sleeve over an inner tray
- Pillow Pouches — Flexible packaging for food and confectionery
Food-Safe Packaging Requirements
For food contact in Bangladesh, ensure your packaging meets these standards:
- SBS or Kraft board with FDA-compliant food-safe coating
- Water-based or soy-based inks (no heavy metals)
- Grease-resistant lining for oily foods
- Moisture barrier for refrigerated products
Pricing at Shahid PrintShop
Custom packaging in Chattogram starts from 1,200 BDT per batch for standard mailer boxes. Pricing depends on box dimensions, material thickness, print complexity, and order quantity. Bulk orders of 1,000+ pieces receive significant volume discounts.
The Dieline Process
A dieline is a flat template showing where to cut, fold, and glue your packaging. Our prepress team engineers custom dielines for your specific product dimensions — this service is free with every packaging order.
Frequently Asked Questions
What is the cheapest packaging material?
Virgin Brown Kraft Board (250 GSM) is the most cost-effective option, starting from 1,200 BDT per batch. It is recyclable, eco-friendly, and suitable for most retail applications.
What packaging is food-safe in Bangladesh?
Bleached Sulfate (SBS) Food Board with FDA-compliant coatings is required for direct food contact. Kraft boxes with food-safe linings are also acceptable for dry goods.
What is the minimum order for custom packaging?
Shahid PrintShop accepts orders starting from 100 pieces for standard box sizes. Complex die-cut shapes may require 250+ pieces due to plate setup costs.
How long does custom packaging take?
Standard packaging orders are completed in 5-7 business days. Complex rigid gift boxes or multi-component packaging may take 10-14 business days.
Do you provide dieline templates?
Yes. Our prepress team provides custom dieline templates for your specific box dimensions at no extra charge. We also offer free dieline engineering consultations.